Complete Security Solutions for FMCG Manufacturing Units
Secure your FMCG plant end-to-end — from raw material receiving to high-speed packaging, warehouse & dispatch. We deliver: CCTV surveillance, packing-line monitoring, biometric attendance, restricted access control, ANPR + boom barrier, networking, central monitoring & AMC support.
High-speed packing visibility • shrinkage control • restricted access • dispatch proof • AMC uptime
- Reduced shrinkage in stores and finished goods warehouse
- Packaging line monitoring for process visibility
- Dispatch proof with time-stamped evidence
- Gate security with vehicle logs + number plate tracking
- Higher uptime via AMC & preventive maintenance
Owners, Plant Heads, Admin/HR, Warehouse & Security Teams, Line Supervisors.
Overview
FMCG plants handle high-volume production and fast dispatch cycles. A well-planned security system gives you visibility, control, evidence and discipline across stores, packing lines, warehouses and gates — without disturbing operations.
Site survey → BOQ → installation → training → handover → AMC service & reporting.
Packing line visibility, store/warehouse accountability, stable network, clean cabling and uptime.
Problems We Solve in FMCG Manufacturing Units
- Stock shrinkage in raw material stores and finished goods warehouse.
- Unauthorized entry to stores, QC, server room and restricted zones.
- Packing-line disputes or missing proof during incidents.
- Dispatch proof gaps at loading bay and vehicle movement.
- Attendance leakage across shifts affecting productivity.
- Low uptime due to poor power/network planning and missing AMC.
“Raw Material to Dispatch” security — visibility + logs + controlled access + support.
Complete Solution Stack (End-to-End)
| Module | What it covers | Key outcome |
|---|---|---|
| CCTV Surveillance | Production, packing lines, warehouse, dispatch, perimeter, evidence-grade storage | Visibility + proof |
| Biometric Attendance | Shift rules, OT, department mapping, exports to payroll | Discipline + HR accuracy |
| Access Control | Restricted doors for stores, QC/QA, server room, office with logs | Traceability + control |
| ANPR + Boom Barrier | Vehicle entry/exit logs, visitor control, whitelist/blacklist | Gate automation + tracking |
| Networking | Structured LAN, PoE switching, surge protection, optional fiber | Stable system |
| Central Monitoring | Control room view, remote access, user permissions | Faster response |
| AMC Support | Preventive maintenance, health checks, cleaning, uptime planning | Reliability |
Coverage Areas (Plant Map)
Typical FMCG zones where monitoring + control adds maximum value:
Batching/Mixing • Filling • Packing line • Cartoning • Labeling • Palletizing
Raw material store • finished goods store • dispatch • loading bay • gate
QC Lab • QA • documentation • office • accounts • server room
Boundary • parking • yard • side entries • truck lanes
Suggested Camera Plan (Practical & Scalable)
Camera count depends on layout, line speed, lighting and risk zones. We plan cameras to minimize blind spots and keep evidence ready for disputes, theft control and dispatch proof.
Recommended Camera Types
- Dome (Indoor): packing line, corridors, office, controlled zones
- Bullet (Outdoor): perimeter, yard, warehouse shutters
- PTZ: large yards / long boundary sweep
- ANPR camera: gate number plates (entry/exit lanes)
Storage Planning (Retention)
- Retention policy: 15 / 30 / 60 / 90 days
- Dispatch/loading can be set higher priority for evidence
- Optimize general areas to save storage without losing proof
For FMCG, prioritize stores + packing line + dispatch + gate first.
Biometric Attendance for FMCG Units
Multi-shift operations need accurate attendance and clean reports. We configure shift-wise rules and reporting.
What we configure
- Shift mapping, grace time, late/early, overtime rules
- Department-wise reports: production / warehouse / QC / office
- Exports for payroll workflows
- Multiple devices at multiple entry points
Access Control (Door Security + Logs)
Access control gives traceability — who entered where and when. Ideal for stores, QC, server room and restricted areas.
- Role-based permissions and time-based access
- Entry logs for investigations and accountability
- Optional visitor flow policy support
Gate Automation (ANPR + Boom Barrier)
Gate automation improves security for transport movement and provides entry/exit proof.
Number plate capture, logs, whitelist/blacklist, faster verification.
Controlled entry/exit with remote/RFID/QR options (as required).
Networking & Central Monitoring
Uptime depends on network design. We plan cabling routes, PoE switching, surge protection and stable monitoring.
- Structured LAN / PoE switches
- Optional fiber backbone for large plants
- Central monitoring with user permissions
- Health checks: camera uptime, recording status, storage health
Implementation Process
- Site Survey – layout, risk zones, line speed, lighting
- BOQ + Plan – camera types, angles, retention, network design
- Quotation – clear scope, warranty, AMC options
- Installation – cabling, mounting, configuration, testing
- Training – user roles, playback, export
- Handover – documentation, labels, credentials
- AMC – preventive visits + priority support
AMC & Support (Recommended)
FMCG plants need consistent uptime. AMC ensures planned maintenance and fast resolution.
- Preventive visits (monthly/quarterly)
- Cleaning, connectors check, recording health checks
- Storage verification and backups
- Network health checks
- Priority support + reporting
BOQ / Checklist (Quick Requirement Sheet)
Use this checklist to finalize your FMCG BOQ quickly:
| Item | Options | Notes |
|---|---|---|
| Cameras | Dome / Bullet / PTZ / ANPR | Counts depend on critical zones & blind spots |
| Recording | NVR + HDD | Retention: 15/30/60/90 days |
| Networking | PoE switches, racks, fiber uplink | Large plants benefit from fiber backbone |
| Power Protection | UPS / surge protectors | Protects equipment from fluctuations |
| Attendance | Biometric / Face / Multi-device | Shift rules + payroll export |
| Access Control | Door controllers + readers | Stores, QC, server room, restricted doors |
| Gate Automation | ANPR + Boom Barrier | Vehicle logs & controlled entry |
| AMC | Basic / Standard / Premium | Higher uptime with preventive schedule |
FAQ
Which areas should be secured first in FMCG plants?
Start with raw material stores, packing line, finished goods warehouse, dispatch/loading bay, gate and perimeter.
Why is packing line monitoring important?
It provides visibility and evidence during disputes, quality incidents, or inventory mismatch investigations.
What retention is recommended for CCTV recording?
Most plants choose 30 to 60 days. Dispatch/loading can be kept higher priority for evidence.
Why is AMC important for FMCG units?
Because uptime matters. AMC keeps cameras clean, recordings healthy and the network stable.
Contact / Enquiry (Template)
Use this section as a lead form on your website (connect it to backend/email later):
Plant Name: _______
City: _______
Segment: Home Care / Personal Care / Snacks / Beverages / Cosmetics / Detergent / Soap
Requirements: CCTV / Attendance / Access / Gate Automation / AMC
Target Retention Days: 15 / 30 / 60 / 90
Share plant layout or site photos for faster BOQ planning. We can suggest a scalable phase-wise plan.
